hello, this is Ramon Ramirez from yucatan Mexico, I'm a maintenance in change, I'm working in a plastic package factory, actually we have many work stops for corrective maintenance. General direction ask me that is very necessary make a plan for change of corrective to preventive, that is to say, make more preventive to reduce the correctivo, I need work in this plan, but I don't know how to start, someone Can to give a idea? Thanks in advanced…
01 Prepare PM plan
02 % PM plan compliance
03. Identify the Repeated equipment
-Basis of Availability /Maximum no of failure
-Maximum cost expense due manpower per year by equipment
04. Do RCA above create list 04 to 05 per years
05 Create the action list from RCA and implement it
06. Monitor the CM and PM ratio.
For detail plan and strategy i can give services too
Since you say that you have many work stops for corrective maintenance and need to move to more preventive maintenance I am going to assume you are in quite a reactive maintenance environment. To esc ape from that vicious cycle of reactive maintenance there are 3 things you need to get in place:
(1) effective planning & scheduling so you can improve productivity and create a stable working environment
(2) create an effective and efficient PM program
(3) get a Root Cause Analysis (and eventually a Defect Elimination) process in place.
Often that sequence is the best way to tackle it, but depending on your circumstances you may need to start with (3)
Send me a DM and I can share an eBook that explains in more detail why you need to focus on those 3 practices, and how.
It sounds like you do not have proactive maintenance in place. I suggest you tackle your problem as follows.
To make this successful I also suggest you acquire a CMMS/EAM system to manage your assets.
Hope this helps and all the best.
You will need to have access to extensive bearing database to identify duplication in inventory to reduce costs. Also will need access to bearing vibration frequency data for building out routes. The Bearing Expert is the right tool to assist you as you develop your comprehensive plan and aggregate your data. Give it a try. https://sourceindex.com/trial/
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